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Hydraulic Cylinder Manufacturing

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Hydraulic Cylinder Manufacturing

TD Kontakt LLC designs and manufactures standard and custom hydraulic cylinders for industrial equipment, trucks and special-purpose machinery. Hydraulic cylinders are manufactured in accordance with the Customer’s technical requirements, taking into account the equipment application, required operating parameters and operating conditions. For custom applications, the technical solution is developed with consideration of operating pressure, load, stroke, travel speed, dimensional constraints, mounting method and operating conditions.

The company’s in-house production capabilities enable a full range of metal machining operations required to manufacture hydraulic cylinders within short lead times. To calculate the cost and assess manufacturing feasibility, the Customer may provide a drawing, technical specification or the main technical parameters of the product.

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Key advantages

Manufacturing to the Customer’s Technical Specification
We take into account the required technical parameters, hydraulic cylinder application and operating conditions.
In-House Production Capabilities
Key machining operations are performed at the company’s own production facilities.
Manufacturing to Technical Documentation
We manufacture hydraulic cylinders in accordance with drawings, technical specifications and parameters agreed with the Customer.
Technical Support
We review the input data, clarify the required characteristics and agree on the technical parameters before manufacturing. We also provide after-sales consultations and technical support.
Custom Design Solutions
We manufacture hydraulic cylinders for specific dimensions, loads, pressure, operating temperature, stroke and mounting method.

Our production facilities

CNC Lathes. Machining of workpieces with an outer diameter of up to 450 mm and a length of up to 530 mm. Machining accuracy: up to 0.005 mm.
CNC Lathes. Machining of workpieces with an outer diameter of up to 450 mm and a length of up to 530 mm. Machining accuracy: up to 0.005 mm.
Conventional Lathes. Machining of large workpieces with an outer diameter of up to 1,100 mm and a length of up to 2,000 mm.
Conventional Lathes. Machining of large workpieces with an outer diameter of up to 1,100 mm and a length of up to 2,000 mm.
CNC Milling Machines. Machining of workpieces up to 500 × 500 × 500 mm with accuracy up to 0.01 mm.
CNC Milling Machines. Machining of workpieces up to 500 × 500 × 500 mm with accuracy up to 0.01 mm.
Welding and Hardfacing Equipment. Arc welding, gas-shielded semi-automatic welding and TIG welding.
Welding and Hardfacing Equipment. Arc welding, gas-shielded semi-automatic welding and TIG welding.
Hydraulic and Pneumatic Test Equipment. Testing of finished products on hydraulic test benches at pressures up to 40 MPa, as well as on pneumatic test benches.
Hydraulic and Pneumatic Test Equipment. Testing of finished products on hydraulic test benches at pressures up to 40 MPa, as well as on pneumatic test benches.

Stages of work

  1. 1
    Request Receipt and Review
    We review the drawing, technical specification or main parameters of the required hydraulic cylinder.
  2. 2
    Technical Parameter Approval
    We clarify the product application, required characteristics and operating conditions.
  3. 3
    Design and Component Selection
    We develop or adapt the hydraulic cylinder design and select materials, seals, rod, piston and other components according to the specified parameters.
  4. 4
    Manufacturing
    We perform the required manufacturing operations and produce the hydraulic cylinder in accordance with the agreed requirements.
  5. 5
    Assembly and Inspection
    We assemble the hydraulic cylinder, install seals and components, and check its dimensional parameters and functionality.
  6. 6
    Testing and Delivery to the Customer
    We test for leak-tightness, operation under load and compliance with the main technical requirements. After final inspection, the completed hydraulic cylinder is delivered to the Customer.

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